Modified Atmosphere Packaging Machines for Food Freshness & Longevity

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Fruits and vegetables Modified Atmosphere Packaging (MAP)

We have structured our MAP solution around the unique needs of every fresh fruit and vegetables product by focusing on maintaining quality, extending shelf life, and preserving the nutrition value. It is vital to control the ripening process, microbial activity, and moisture loss in order to keep the produce as fresh and as vibrant as possible. Our solution achieves this by creating the ideal internal gas environment within the package.
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The Modified Atmosphere Packaging (MAP) Machines have unparalleled benefits

High-Speed Versatility for Diverse Production Needs

With unparalleled efficiency, our fully automatic MAP lines process rigid trays and flexible pouches, as well as specialty containers like glass jars, at speeds of 150 packages per minute. Adaptable quick-changeover modules facilitate format changes from bulk meat bags to sushi trays in under 10 minutes. Integrating seamlessly into existing filling, weighing, and labeling systems, modular design creates streamlined workflows. For example, a single line accommodates diverse product lines, like vacuum-sealed steaks and modified atmosphere packed fresh pasta.

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Modified Atmosphere Packaging (MAP) for fruit and vegetable products is a sophisticated packaging technique that involves altering the composition of the gas inside the package to extend the shelf - life and maintain the quality of fresh produce. Fruits and vegetables are living organisms that continue to respire after harvest, consuming oxygen and releasing carbon dioxide. MAP works by replacing the normal air inside the package with a carefully controlled mixture of gases, typically including nitrogen, carbon dioxide, and sometimes oxygen. Nitrogen, an inert gas, acts as a filler and helps to displace oxygen, reducing the rate of respiration and oxidation. Carbon dioxide has antibacterial and antifungal properties, which can inhibit the growth of spoilage - causing microorganisms. The precise ratio of these gases depends on the type of fruit or vegetable, as different produce has varying respiration rates and sensitivity to gases. For example, some fruits may require a higher proportion of carbon dioxide to slow down ripening, while others may need a small amount of oxygen to prevent anaerobic respiration, which can lead to off - flavors and texture degradation. MAP for fruit and vegetable products is applied using specialized packaging equipment that can accurately control the gas mixture and seal the package air - tight. This packaging method not only extends the shelf - life of the produce but also helps to maintain its color, texture, flavor, and nutritional value. It reduces the need for chemical preservatives and minimizes food waste, making it an environmentally friendly and economically viable solution for the fresh produce industry.

Frequently Asked Questions

Which products are best suited for MAP technology?

The perishables that require extended shelf life and are best suited for MAP are - Accessories & Food Products: Ample servings of red meat, poultry, fish and other deli items are key choice. Bakery & Dairy: Sandwiches, pastries, soft cheeses and yogurt. Produce: Packed cut fruits, salads and leafy greens. Convenience Foods: Readymade meals, sushi and other re-heated dishes. Sectors beyond food also utilize the technology, such as electronics (anti-oxidation) or pharmaceuticals (sterile environments).

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customer evaluation

Rhys
Reliable for Large Scale Meal Prep

Being able to switch the gas mixtures for various products (high CO₂ gas for pasta and low O₂ for salads) has increased our product lines. The built-in quality control systems have minimized waste to 5%. Also, the design’s reduced energy consumption meets our sustainability goals. We deeply appreciate Kangbeit's customization assistance which completely meets our exclusive requirements.

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Intelligent Recipe Management

Intelligent Recipe Management

The PLC control panel contains over 100 MAP recipes like ‘Fresh Meat’, ‘Deli Cheese’, and ‘Ready Meals’ which can be executed with a single touch. Each recipe will modify the gas ratio, sealing time, and temperature to be less than error-prone, more consistent with the batch, and more reliable in against automation. Operator error is minimized, and batch reproducibility is enhanced. Data logged in real-time can be traced back into the system, enhancing process optimization and allowing deep refinement.
Dual-Lane High Speed Sealing

Dual-Lane High Speed Sealing

Our patented dual-lane technology achieves twice the productivity without requiring any additional space as it processes two products simultaneously. Each lane functions independently, allowing for diverse items (e.g., chicken breasts and vegetable trays) to be produced simultaneously with different gas blends and packaging settings.
Sustainability-Driven Design

Sustainability-Driven Design

Gas Savings: Reclamation of 15% gas which would otherwise be wasted and reduced carbon footprint. Eco-Friendly Materials: Incompatible with biodegradable films and recyclable trays, reducing plastic waste by 80%. Energy Recovery: Savings of 12% energy per cycle by reusing sealing heat to pre-heat packaging materials. These components make our MAP machines leaders in green innovation MAP packaging machines for firms that aim to maintain focus on eco-friendly initiatives.
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