Modified Atmosphere Packaging Machines for Food Freshness & Longevity

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Seafood MAP Machine: Preserving Ocean’s Bounty

Our seafood MAP machine is specifically designed for the seafood industry. It makes a protective gas environment that prevents spoilage, retains the taste and freshness of the seafood, and extends its shelf life. It also ensures that high quality products are available to the end consumers.
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The Modified Atmosphere Packaging (MAP) Machines have unparalleled benefits

Optimized Cost and Energy Operation

Some of the machine features that our MAP machines encompass are energy-saving innovations like variable frequency drives (VFDs), which conserve energy to the tune of 30%, and gas recirculation systems which reduced nitrogen usage by 25%. The semi-automatic models have 50% energy savings for small-to-medium enterprises (SMEs) which results in a rapid return on investment of 1-2 years for SMEs. Their robust design also translates to reduced maintenance—important parts such as gas valves and seals have lifespans of up to ten years. For large-scale producers, on-site gas generators cut operational costs an additional 40%.

Related products

Seafood is extremely perishable, and our MAP machine solves this problem well. It prevents the growth of the bacteria and enzymes that spoil seafood by controlling the gas mixture in the package. From fish fillets to shellfish, the machine can process different types of seafood and tailor the gas composition to each product’s needs. For example, it can increase carbon dioxide levels to reduce the respiration rate of live shellfish, or lower oxygen levels to reduce oxidation in fatty fish. This ensures the seafood remains fresh, maintains its texture, and preserves its natural flavor. The seafood MAP machine is extremely helpful for processors, distributors, and retailers who want to reduce excess product and waste without sacrificing quality.

Frequently Asked Questions

Which products are best suited for MAP technology?

The perishables that require extended shelf life and are best suited for MAP are - Accessories & Food Products: Ample servings of red meat, poultry, fish and other deli items are key choice. Bakery & Dairy: Sandwiches, pastries, soft cheeses and yogurt. Produce: Packed cut fruits, salads and leafy greens. Convenience Foods: Readymade meals, sushi and other re-heated dishes. Sectors beyond food also utilize the technology, such as electronics (anti-oxidation) or pharmaceuticals (sterile environments).

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customer evaluation

Sawyer
Cost-Efficient for Small Producers

As a startup, we did not want to challenge the company’s finances by investing in MAP. However, we were able to operate Kangbeit’s semi-automatic model quite easily. It effortlessly manages our 80kg/h snack production, consuming 30% less gas than the competition. The streamlined operating interface is so intuitive that we only need minimal training to get started. The compact design made it easy to fit into our production line. Additionally, our nuts can remain fresh for six months—reducing stale inventory. Providing unmatched value across the board! Uh, quite delightful.

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Intelligent Recipe Management

Intelligent Recipe Management

The PLC control panel contains over 100 MAP recipes like ‘Fresh Meat’, ‘Deli Cheese’, and ‘Ready Meals’ which can be executed with a single touch. Each recipe will modify the gas ratio, sealing time, and temperature to be less than error-prone, more consistent with the batch, and more reliable in against automation. Operator error is minimized, and batch reproducibility is enhanced. Data logged in real-time can be traced back into the system, enhancing process optimization and allowing deep refinement.
Dual-Lane High Speed Sealing

Dual-Lane High Speed Sealing

Our patented dual-lane technology achieves twice the productivity without requiring any additional space as it processes two products simultaneously. Each lane functions independently, allowing for diverse items (e.g., chicken breasts and vegetable trays) to be produced simultaneously with different gas blends and packaging settings.
Sustainability-Driven Design

Sustainability-Driven Design

Gas Savings: Reclamation of 15% gas which would otherwise be wasted and reduced carbon footprint. Eco-Friendly Materials: Incompatible with biodegradable films and recyclable trays, reducing plastic waste by 80%. Energy Recovery: Savings of 12% energy per cycle by reusing sealing heat to pre-heat packaging materials. These components make our MAP machines leaders in green innovation MAP packaging machines for firms that aim to maintain focus on eco-friendly initiatives.
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