Modified Atmosphere Packaging Machines for Food Freshness & Longevity

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Food Processing MAP Wrapper Works Well

With our MAP wrapper for food processing, we created the possibility to modify the preservation for multiple food items concurrently, thus enhancing modern approaches to food packaging. Also for food producers, the prescribed gas profiles boost the freshness, shelf life, taste, nutrition, and food wastage - these features are essential for food manufacturers.
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The Modified Atmosphere Packaging (MAP) Machines have unparalleled benefits

High-Speed Versatility for Diverse Production Needs

With unparalleled efficiency, our fully automatic MAP lines process rigid trays and flexible pouches, as well as specialty containers like glass jars, at speeds of 150 packages per minute. Adaptable quick-changeover modules facilitate format changes from bulk meat bags to sushi trays in under 10 minutes. Integrating seamlessly into existing filling, weighing, and labeling systems, modular design creates streamlined workflows. For example, a single line accommodates diverse product lines, like vacuum-sealed steaks and modified atmosphere packed fresh pasta.

Related products

In the packaging of food products, quality preservation is paramount. Our solution is a MAP wrapper which precisely manages the gas composition in the container, thus maintaining the high standard of the product. This wrapper is versatile and can accommodate many types of foods such as baked goods and pre-packaged meals. The wrapper also controls the oxidation rate and therefore the flavor and color changes due to oxidation by lowering the oxygen concentration which retards the growth of aerobic bacteria. The automated high-speed functions of the equipment provide the optimal production efficiency, and enhanced uniformity is achieved through exact gas injection. This allows food manufacturers to meet consumer demands for safe and fresh food, reduces the need for preservatives, and enables manufacturers to adapt to the clean label trend.

Frequently Asked Questions

Is it possible this machine can process biodegradable packaging?

Yes. Our MAP machines support all major packaging materials, such as: Biodegradable Films: PLA (polylactic acid), starch-based films, and recyclable PE/PP blends. Rigid Trays: Recyclable PET and PP trays, along with compostable plant-derived materials. Airtight seals, critical for meeting sustainability objectives, are achieved with all materials due to adjustable sealing temperatures of 100–200°C and pressures of 500–5,000N.

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customer evaluation

River
Perfect for High-End Bakery Products

For us as a premium bakery, we needed decoratively beautiful packaging that preserved the freshness of our pastries. Kangbeit’s MAP solution delivers as promised. With 10% O₂ + 90% N₂, our croissants remain flaky for 7 days, and the tray sealing improves the visual characteristics of the pastry on the shelf. The cross-contamination-free design makes it easy to audit for FDA compliance and the dual-lane feature allows for simultaneous packaging of two products. I recommend this to artisan producers!

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Intelligent Recipe Management

Intelligent Recipe Management

The PLC control panel contains over 100 MAP recipes like ‘Fresh Meat’, ‘Deli Cheese’, and ‘Ready Meals’ which can be executed with a single touch. Each recipe will modify the gas ratio, sealing time, and temperature to be less than error-prone, more consistent with the batch, and more reliable in against automation. Operator error is minimized, and batch reproducibility is enhanced. Data logged in real-time can be traced back into the system, enhancing process optimization and allowing deep refinement.
Dual-Lane High Speed Sealing

Dual-Lane High Speed Sealing

Our patented dual-lane technology achieves twice the productivity without requiring any additional space as it processes two products simultaneously. Each lane functions independently, allowing for diverse items (e.g., chicken breasts and vegetable trays) to be produced simultaneously with different gas blends and packaging settings.
Sustainability-Driven Design

Sustainability-Driven Design

Gas Savings: Reclamation of 15% gas which would otherwise be wasted and reduced carbon footprint. Eco-Friendly Materials: Incompatible with biodegradable films and recyclable trays, reducing plastic waste by 80%. Energy Recovery: Savings of 12% energy per cycle by reusing sealing heat to pre-heat packaging materials. These components make our MAP machines leaders in green innovation MAP packaging machines for firms that aim to maintain focus on eco-friendly initiatives.
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