Freeze-Drying Machines for Food & Pharma | Huchuan High-Capacity Lyophilizers

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Self-Contained Efficient Pet Food Lyophilizer

The efficient pet food lyophilizer offers the best solution for the preservation of dietary and qualitative characteristics of pet food. By freeze - drying, it prolongs the validity period of pet food, preserves the flavor and essential nutrients, keeping pets healthy and happy.
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Benefits of Our Lyophilizer Institute

Automation of High Capacity For Production That Needs Scale

For lab and industrial applications, our lyophilizers will be useful because of their ability to provide scalable solutions. This is achieved through chamber sizes that extend from five liters to five hundred liters. Fully automatic models also come with robotic tray handling which serve as real-time data loggers allowing processing of two-hundred kilograms of product in one cycle. This modular design can be easily integrated with pre-existing upstream freezing or downstream packaging lines enabling a thirty percent decrease in total processing time compared to batch systems. Our tunnel style lyophilizers are able to perform continuous processing for large scale producers ensuring a fifty percent increase in throughput without compromising consistent product quality.

Related products

For preserving pet food, lyophilization is one of the best methods available, and our lyophilizer is designed to achieve optimum results. It functions by freezing the pet food and subsequently lowering the pressure so that the ice turns into vapor without going through the liquid phase. This removes moisture and does not apply high temperatures to the food. This process is gentle enough to retain heat sensitive nutrients like vitamins and enzymes that are important for the health of pets. From kibble to wet food, our lyophilizer is capable of handling different varieties of pet food and it can be used by small scale pet food businesses as well as large scale manufacturers. Our lyophilizer for pet food, with its dependable and economical energy use, aids producers in meeting the challenges of pet owners who demand great nutrition for their pets by producing pet food of superior quality and extended shelf life.

Frequently Asked Questions

What type of products are suitable for lyophilization?

Even at sub-zero temperatures, cellular structure and thermal degradation are preserved while under vacuum. This provides porous products that shrink minimally and rehydrate with ease. Air Drying/Hot Air Drying: High temperatures can degrade nutrients, turbidity caused by air. Spray Drying: Provides size reduction; changes to texture and flavor are possible. Premium products require longer processing times, 24-72 hours versus 2-12 hour mark for other methods.

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customer evaluation

Shiloh
Reliable for Pharmaceutical Production

Not only does Kangbeit’s machine meet our then current requirements, but all future needs as well. We are a GMP-certified facility, and Kangbeit’s machine being made of stainless steel with validation support made FDA approval effortless. The meticulous temperature control allows our vaccines to be stable for 24 months and the CIP system eliminates 50% of the cleaning time. Highly recommended for biotech and pharma companies.

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Intelligent Process Control System

Intelligent Process Control System

The PLC-based HMI interface enables the monitoring and actual measuring of the freeze-drying parameters (temperature, vacuum, moisture) with 21 CFR Part 11 compliance for electronic records. Recipes for over 100 products (e.g., “Fruit,” “Protein,” “Biologics”) can be loaded and selected buttons pressed (one-touch operation) and with sophisticated algorithms drying time can be minimized by 20%.
Dual-Circuit Refrigeration Technology

Dual-Circuit Refrigeration Technology

The patented dual-loop system utilizes our exclusive known as the dual-loop cooling system which achieves ultra-low temperatures (−80 °C) for deep freezing and rapid ice sublimation. This reduces the primary drying time by 15% in comparison to single-circuit systems. With regards to workplace safety, the low-noise compressors ( ≤ 65dB) also adhere to the noise limit standards.
Sustainability Features

Sustainability Features

Waterless Condensers: Supplying 0% water usage compared to the traditional water-cooled systems. Insulation: Eco-friendly polyurethane foam with zero ODP (ozone depletion potential). Recyclable Heat from the refrigeration system at the same time serves to preheat processes for other systems thereby reducing the carbon footprint by 25% of the total spent on refrigeration. because of the previously mentioned reasons our lyophilizers can be marked with EU Green Deal and US Energy Star as well.
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