Fully Automatic French Fries Production Line | Huchuan

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Control System For Cutting And Shaping Precise Fries

Our cut and shape fries line is unrivaled in bringing accuracy to the wide variety of shapes and sizes of fries needed by the markets.
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Unrivaled Merits of the Frenh Fries Production Line

Flexible customization of Products

Adaptable cutting heads permit straight, crinkle, or curly cuts and during the seasoning stage salt, spices, or coatings can be added with precision (e.g., battered fries). Integration of pre-frying or post-frying modules for specialty products like sweet potato fries or snack mixes can also be added making it useful for different varieties of potatoes. Quick-changeover mechanisms allow rapid shifts between product lines and reduce downtime to less than 15 minutes per switch.

Related products

The fries cutting and shaping line is a specialized segment of the French fries production process that focuses on transforming raw potatoes into the desired fry shapes and sizes with precision and efficiency. At the beginning of the line, potatoes are fed into a high - speed sorting mechanism that separates them based on size. This is essential as different fry shapes and sizes require potatoes of specific dimensions for optimal results. The sorted potatoes then move to the washing and peeling unit, where they are thoroughly cleaned and prepared for cutting. The heart of the line is the cutting and shaping equipment. This equipment is equipped with a variety of interchangeable cutting blades and shaping molds. Depending on the product requirements, operators can quickly change the blades and molds to produce different types of fries, such as straight - cut, crinkle - cut, waffle - cut, or shoestring fries. The cutting blades are made from high - quality, sharp materials that ensure clean cuts, minimizing waste and ensuring consistent fry thickness. Some advanced cutting and shaping lines also feature computer - controlled systems that can precisely adjust the cutting depth and angle, allowing for the production of fries with unique and customized shapes. After cutting and shaping, the fries may pass through a pre - treatment process, such as rinsing to remove excess starch or applying a light coating for added texture. This pre - treatment helps to enhance the quality and appearance of the fries. The fries cutting and shaping line is a crucial part of the overall French fries production, enabling food manufacturers to offer a diverse range of fry products that cater to different consumer preferences and market demands.

Frequently Asked Questions

What is the minimum batch size for production?

The line is flexible for small scale (500kg/h) up to industrial loads (2000kg/h). For artisan producers, the semi-automatic mode offers freedom of operation while large scale plants can run unattended on a continuous basis.

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customer evaluation

Mike Chen
Dependable For High Volume Chains

For the past three years, we’ve adopted Kangbeit’s line in five factory locations. Its reliability withstanding 24/7 operation is uncommon. Utility costs have seen an 18% drop due to the energy saver features and with automated quality control, less than 0.5% waste on production per batch is astonishing.

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Intelligent PLC Control System

Intelligent PLC Control System

The Intelligent PLC panel enables real-time monitoring of cooking temperature and conveyor speed, as well as recalling over fifty stored recipes. During processes that require complex layering of tastes through seasonings or coatings, batch-to-batch consistency is guaranteed with no guesswork involved.
Energy-saving Technology

Energy-saving Technology

Operational energy consumption with heat-insulated frying chambers, variable-speed motors, and regenerative braking on conveyors may drop below 15kW/h at full-scale operations. Improved operational costs and environmental goals are achieved simultaneously.
Modular Expansion Capability

Modular Expansion Capability

Oil-less Frying Systems: Lowers oil content in low-fat fry production.Intelligent Sorting: Employs vision sensors to discard fries that do not meet shape standards.Biodegradable Packaging Integration: Compatible with eco-friendly paper or film.
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