Freeze-Drying Machines for Food & Pharma | Huchuan High-Capacity Lyophilizers

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Meat Lyophilizer: Enhancing Shelf Life While Maintaining Quality

The most recent addition to our product line, the meat lyophilizer allows meat products to be stored with enhanced nutrients and taste for a more extended period. Microwave sensors along with automatic timers guarantee quality, and ensure food safety so that it freezes and defrosts properly.
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Benefits of Our Lyophilizer Institute

Cost-Effective and Energy Efficient

Our lyophilizers come with an innovative technology e.g. heat recovery systems which reuses around 60% waste heat from compressors and condensers. As a result, operational costs can be reduced to $0.5/kg for bulk products. The low powered sleep modes alongside the vacuum pumps further reduce energy consumption by 40% during idle periods. Maintenance is no longer an issue due to the long lasting stainless steel chambers which have a lifespan of over 1 decades and only require annual services. The total cost of ownership is now more achievable with an ROI of 2-3 years with industrial models.

Related products

A meat lyophilizer, or freeze dryer, designed for extended shelf - life is a specialized piece of equipment that utilizes the process of lyophilization to preserve meat products. Lyophilization involves freezing the meat and then reducing the surrounding pressure to sublimate the ice directly into vapor, bypassing the liquid phase. This unique process helps to maintain the meat's nutritional value, flavor, texture, and appearance while significantly extending its shelf - life. The meat lyophilizer begins by placing the meat products into the drying chamber. The chamber is then cooled to a very low temperature, typically well below the freezing point of water, causing the meat to freeze solid. Next, the pressure inside the chamber is gradually reduced, creating a vacuum environment. In this vacuum, the ice within the frozen meat sublimates, turning directly into vapor and escaping from the chamber. This slow and controlled process removes moisture from the meat without causing damage to its cellular structure. As a result, the meat retains its original characteristics and can be stored for long periods without refrigeration or freezing. The meat lyophilizer is equipped with advanced temperature and pressure control systems to ensure precise and consistent drying conditions. It can handle various types of meat, including beef, pork, poultry, and game meats, as well as meat - based products such as sausages and jerky. With its ability to preserve meat for extended periods while maintaining quality, the meat lyophilizer is a valuable asset for meat processors, manufacturers, and distributors looking to expand their market reach, reduce waste, and offer high - quality, long - lasting products to consumers.

Frequently Asked Questions

What type of products are suitable for lyophilization?

Even at sub-zero temperatures, cellular structure and thermal degradation are preserved while under vacuum. This provides porous products that shrink minimally and rehydrate with ease. Air Drying/Hot Air Drying: High temperatures can degrade nutrients, turbidity caused by air. Spray Drying: Provides size reduction; changes to texture and flavor are possible. Premium products require longer processing times, 24-72 hours versus 2-12 hour mark for other methods.

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customer evaluation

Sloan
Game-Changer for Our Dehydrated Foods

After purchasing Kangbeit’s lyophilizer, we were able to offer a significant upgrade to our fruit snacks by converting the well-known air-dried process to 冻干. The results are astonishing—a吾头 with no added sugar. The machine’s scalability allowed us to raise production from 50kg/day to 500kg/day in less than a year. Their dedicated after-sales team’s prompt response has been critical in meeting our tight deadlines.

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Intelligent Process Control System

Intelligent Process Control System

The PLC-based HMI interface enables the monitoring and actual measuring of the freeze-drying parameters (temperature, vacuum, moisture) with 21 CFR Part 11 compliance for electronic records. Recipes for over 100 products (e.g., “Fruit,” “Protein,” “Biologics”) can be loaded and selected buttons pressed (one-touch operation) and with sophisticated algorithms drying time can be minimized by 20%.
Dual-Circuit Refrigeration Technology

Dual-Circuit Refrigeration Technology

The patented dual-loop system utilizes our exclusive known as the dual-loop cooling system which achieves ultra-low temperatures (−80 °C) for deep freezing and rapid ice sublimation. This reduces the primary drying time by 15% in comparison to single-circuit systems. With regards to workplace safety, the low-noise compressors ( ≤ 65dB) also adhere to the noise limit standards.
Sustainability Features

Sustainability Features

Waterless Condensers: Supplying 0% water usage compared to the traditional water-cooled systems. Insulation: Eco-friendly polyurethane foam with zero ODP (ozone depletion potential). Recyclable Heat from the refrigeration system at the same time serves to preheat processes for other systems thereby reducing the carbon footprint by 25% of the total spent on refrigeration. because of the previously mentioned reasons our lyophilizers can be marked with EU Green Deal and US Energy Star as well.
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