High-Quality Filling Machines for Precise & Efficient Packaging Solutions

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Vacuum Filling Machine: No Air Filling

The vacuum environment created for filling prevents oxidation, making our vacuum filling machine ideal for sensitive food and liquid products. Additionally, this feature helps to extend the product's shelf life.
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Unique Benefits of Our Filling Machines

Container and Product Compatibility

One distinct feature of our filling machines is their extraordinary flexibility with products and containers. From watery liquids like water and alcohol to thick fluids, pastes, gels and even granular items, these machines are able to work with different product viscosities. Additionally, they can handle pouches, tubes, jars, bottles, and even cans of varying dimensions, from small diagnostic sample vials to massive containers used in industrial settings. This is particularly useful for the food and beverage, cosmetics, pharmaceuticals, and chemicals industries where they all-in-one solution for filling services.. Customizable features permit adapting filling methods to specific needs to ensure optimal performance for any production requirement.

Related products

KANGBEITE's vacuum filling machines are specialized equipment designed to fill containers with products while removing air or other gases from the packaging. This process is essential for products that are sensitive to oxidation, spoilage, or require a longer shelf life, such as food products, pharmaceuticals, and cosmetics. The vacuum filling machines operate by first evacuating the air from the container using a high efficiency vacuum pump. Once the desired vacuum level is achieved, the product is then filled into the container. This can be done using various filling mechanisms, such as piston driven, gravity flow, or peristaltic pumps, depending on the nature of the product. For products like sauces, pastes, or thick liquids, piston driven vacuum filling machines are often used. The piston mechanism accurately measures and dispenses the product into the vacuum sealed container, ensuring precise filling volumes. In the case of free flowing liquids, gravity flow vacuum filling machines can be employed. These machines use the force of gravity to fill the containers while maintaining a vacuum environment. Peristaltic vacuum filling machines are suitable for products that require gentle handling, such as fragile pharmaceuticals or sensitive food ingredients. They work by squeezing a flexible tube to move the product, preventing any damage to the product during the filling process. KANGBEITE's vacuum filling machines are equipped with advanced control systems that allow for easy adjustment of vacuum levels, filling speeds, and volumes. They also feature automatic container alignment and sealing mechanisms to ensure a tight seal after filling, further enhancing the product's shelf life. The machines are constructed with food grade or pharmaceutical grade materials for contact parts, ensuring compliance with strict hygiene standards. With options for single head or multi head configurations, these vacuum filling machines can be customized to meet the specific production requirements of different industries, providing reliable and efficient filling solutions for vacuum packed products.

Frequently Asked Questions

Can your filling machines handle highly viscous products?

Yes, our machines are capable of tackling a variety of product viscostities. To handle extremely viscous products like honey or peanut butter, we utilize piston-driven and auger-type filling mechanisms. These systems use positive displacement to accurately fill the containers and maintain the set level. In addition, the machines can be tailored to improve the filling speed and pressure which is critical when dealing with viscous products. The filling check valves can also be customized to larger diameters or specific geometries to aid in thick product flow. Irrespective of the business scale – small artisanal or large scale industrial - our filling machines can handle highly viscous products with great precision.
Changing our machines to a different product will take only a relative amount of time. Some very simple changes such as filling volume, filling speed, and others can be done in a matter of minutes using a basic control panel. Operators are able to program memory functions on the machine’s profile, which allow them to save relevant filling presets for different products, thus streamlining the workflow further. More sophisticated adjustments like transitioning from one filling method to another (i.e., gravity filling to pressure filling) or changing to a new size container would take approximately 15 – 30 minutes. Companies do, however, have some time saving quick change features. For example, no tools are required for some adjustable parts as well as the nozzles which snap on. These modifications, however extensive, become simple because they save time. Operators, with a reasonable amount of training, can work these machines with little wasted time, providing production line continuity.
Yes. The filling machines are carefully designed to fit the specifications of food safety regulations. They are constructed from food grade materials such as 304 and 316 stainless steel. These materials do not corrode or leak harmful substances into food over time. Additionally, the surfaces of the machines are smooth making it easier clean. They will also Approved certifications also include CE and ISO 9001-2015 and China food enterprise QS standards. Moreover, we also provide optional features such as wash-down systems and sterilization systems to further promote hygiene. We always work to assure the safety of food products, and we aim to make sure that our filling machines are designed for optimal efficiency in the food and beverage industry.
Yes, filling machines are automated to a great extent and can be integrated easily at other production equipment. Integration with other systems like conveyor belts, labeling machines, and capping machines can all be done with our interfaces such as PLC (Programmable Logic Controller) and Industrial Ethernet ports. We can provide special automation options for capturing specific requirements with the particular production line methods. Our automation experts will program the filling machines to work in conjunction with other systems as required by a specific production flow, guaranteeing smooth continuity without interruption. These options available can be a simple semi-automated set up or complex fully automated lines. Regardless the filling machines will always be able to incorporate automation additions increasing overall productivity and minimizing labor needs.

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customer evaluation

Blythe
Cost Effective and Simple to Integrate

For our small scale brewery, we required a beer and carbonated beverage filling solution that would be budget friendly. The gravity filling machine we bought fit both these requirements. It was not only economical but it also worked well with our existing conveyor system. The automated system reduced our packaging time by fifty percent and allowed us to increase production without having to bring in more staff. The after sales support provided by the team was outstanding; they walked us through the setup and trained our operators. Now we are operating at twice our previous output with maintained quality

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Ultra Technology for Absolute Precision

Ultra Technology for Absolute Precision

With our labeling and filling machine innovations, errors are minimized where overhead filling systems require consistent accuracy. Automated pharmaceutical dispensing for example, requires micro-dosing where accuracy is crucial. It is achieved through servo-driven piston fillers that monitor and adapt dispensing speeds in real-time. Controlling accuracy with feedback mechanisms is invaluable when handling adhesives and other viscous substances. Such advanced technology greatly reduces human error and guarantees one’s standards.
Tailored Peculiarly for Customer Requirements

Tailored Peculiarly for Customer Requirements

Gowe, our customer, is into the production of cosmetic art. They have skin and hair products, which are quite delicate, and made in small amounts. They wanted a filler not used in volumetric methods. We designed servo motors in conjunction with programmable logic controllers so they matched exacted performance with repeatability. Every foresight turned realization resulted in refined and bespoke end-products tailored to perfection.
Global Support and Compliance

Global Support and Compliance

Our filling machines comply with global market regulations such as CE and ISO 9001, thanks to our experience in international markets. We offer full support all the way through from instructions in the installation processes to continual upkeep so that the machine works optimally. Our customers from 50 plus nations depend on us for certified solutions that ensure compliance, operational effectiveness, and business expansion, serving throughout Europe, Asia, and the Americas.
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