IQF Freezers: High-Capacity, Energy-Efficient Food Freezing Solutions

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Food Factory IQF Freezer: Designed for the Industry

Manufacturing plants have unique and heavy requirements which is why we created our food factory IQF freezer. Built for streamlined workflows, it integrates effortlessly into production lines and freezes food with precision guaranteeing a rhythmically efficient operation.
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Unique Benefits of Our IQF Freezer Solutions

Quiet Operation and Energy Efficient

Our IQF freezers come equipped with features like heat retention and variable frequency drives (VFDs), which yield an astonishing 30% energy savings compared to conventional freezers. Advanced insulation materials help reduce heat loss while the intelligent defrosting system optimizes maintenance energy tasks. Due to our low-vibration design, stabilized operations can be shared with other production units. These IQF freezers sustain sub 75dB noise levels ensuring workplace noise standards while the low vibration design helps large facilities save over $10,000 a year in energy costs.

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KANGBEITE's IQF (Individual Quick Freezing) freezers designed for food factories are heavy duty, high performance equipment engineered to meet the demanding requirements of large scale food production. These freezers are crucial for preserving the quality, texture, flavor, and nutritional value of various food products by rapidly freezing individual items. In a food factory setting, where high volume production is the norm, the IQF freezers are equipped with large capacity chambers and efficient product handling systems. The freezing process in these freezers begins with the rapid cooling of food products using a high velocity cold air blast. The freezers are fitted with powerful fans and advanced refrigeration systems that can generate extremely low temperatures, often as low as 40°C or even lower. This intense cold air is circulated evenly throughout the chamber, ensuring that each food item is frozen quickly and uniformly. The high velocity airflow also prevents the food items from sticking together, allowing for individual quick freezing. Food factory IQF freezers are designed with continuous flow or batch processing capabilities, depending on the production needs. Continuous flow models feature conveyor belts or other transport mechanisms that move the food products through the freezer in a steady stream. This allows for non stop production, increasing the overall efficiency of the food factory. Batch processing IQF freezers, on the other hand, are suitable for processing specific batches of products, providing flexibility when different types of food need to be frozen separately. These freezers are equipped with advanced control systems that monitor and regulate key parameters such as temperature, air velocity, and freezing time. Operators can program specific freezing profiles for different food products, ensuring optimal freezing results. The construction of food factory IQF freezers is focused on durability and hygiene. They are made from high quality, food grade materials that are resistant to corrosion and can withstand the harsh operating conditions of a food factory. The interior surfaces are smooth and easy to clean, facilitating regular maintenance and ensuring compliance with strict food safety standards. With their high capacity, efficient freezing process, and advanced features, KANGBEITE's food factory IQF freezers are essential equipment for food manufacturers looking to produce high quality, frozen food products on a large scale.

Frequently Asked Questions

Who is suitable for IQF freezing?

QF technology works best with single loose items that need to be freezing rapidly such as: Seafood: Shrimp, fish fillets, and shellfish. Fruits & Vegetables: Leafy greens, diced vegetables, and berries. Meat & Poultry: Meatballs, sausages, and diced chicken. Convenience Foods: French fries, dumplings, and various snacks. It is also applicable to the floral and pharmaceutical industries where rapid freezing is needed.

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customer evaluation

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Perfect for Our Frozen Vegetable Line

As a major supplier of frozen vegetables, we wanted an IQF product that maintained cripsness and color. soot’s tunnel freezer did not disappoint. Our diced carrots and peas are able to retain their texture and nutrients for a year’s worth of storage. The rapid changeover from carrots to green beans takes only fifteen minutes, and the hygienic design makes daily maintenance effortless. This has improved our productivity and quality tremendously.

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Intelligent Temperature Control System

Intelligent Temperature Control System

For real-time supervision of refrigeration parameters, the PLC based HMI screen allows controlling and monitoring for more than 50+ products like seafood, veggis, ready meals etc. Advanced sensors measure the temperature of the product to be frozen, Also, airflow is controlled to use energy optimally during freezing time.
Dual-Zone Freezing Technology

Dual-Zone Freezing Technology

The patented dual-zone design of our freezer units increases the efficiency of the moisture-rich products by reducing the overall freezing time by 15%. Pre-freezing is done in the first zone -20° to form a protective crust. The rest of the freezing is done in the second zone -40°. This also eliminates moisture loss.
Sustainability Features

Sustainability Features

Heat Recovery: Conserves carbon footprint by 20% by recovering waste heat to sparsely warm air as borading pre-warm or for other processes. Recyclable Insulation: Polyurethane foam that is eco-friendly and has no Ozone Depletion Potential (ODP) is considered environmentally friendly. Waterless Cooling: The elimination of water usage with air-cooled condensers aligns with production practices that are drought tolerant. These features help achieve sustainability objectives while lessening the operational footprint on limited resources.
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