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Tunnel freezers are equipped with cutting-edge technology that freezes food within 3 – 30 minutes giving you the option to choose how quickly you want 'freshness locking' done. Freshness locking refers to stalling the spoiling process of food. This technology relies on the proprietary airflow and temperature regulation systems that these products come with. These freezers use a continuous conveyor belt system that moves food. This setup allows food products to be placed in a tunnel where cold air ranging from - 30°C to - 40°C is circulated evenly. During this period, extreme cold air is blasted aggresively on the food surface. This enables heat excahnge. Without direct contact, nothing can be done about heat removal, but once contact is made the change can be drastic, and indeed it is rapid in the case of food items. Stalling the removal of heat freezes food within a short periodof time, stopping the growth of bacteria, the processes of oxidation, nutrient loss, and the overall degradation of nutrients that occur during the spoilage of food.
UCompany’s novel approach to capturing a college student’s attention revolves around efficiency, at an unprecedented level for the food industry.
In the agile food sector, time management is critical. Sometimes storage freezing requires hours of stowing away food products while reducing throughput. On the other hand, tunnel style freezers apply their 3-30 minute rapid freshness locking which prepares products for additional round of processing at a faster rate. This results in higher product throughput and reduced cycle time which is further augmented with quicker movement through the freezing process. This allows firms to meet high market demand. A relevant example is a large scale frozen food manufacturer who can use the yielded advantage to enhance the quantity frozen dumplings, pizzas and ready to cook meals produced per day in order to increase his market share against fierce competition.
Different Food Categories Are Served
Tunnel style freezers are very versatile and find extensive use in different food categories. With regards to fresh produce including leafy greens, berries, and vegetables, quick freezing within 3 to 30 minutes ensures that their color, texture, and nutritional value is preserved. This is because the quick freezing method, unlike slower methods, prevents the formation of large ice crystals that can cause damage to cell walls. These freezers are also important in the meat and poultry industry. For beef steaks, chicken breasts, and even fish fillets, tender, juicy and freezer burnt free meat is ensured with rapid freshness locking. Bakery products also benefit from tunnel style freezers. Pastries, frozen dough, as well as bread, can be frozen quickly, which allows bakeries to produce in abundance and store them for later without compromising on taste.
Cost-Effective Solution for Food Businesses
In addition to efficiency, tunnel style freezers offer a cost saving solution for food businesses. Companies can reduce energy costs, as the food is frozen more quickly, energy consumption is lower. Since the food spends less time in the freezer, much less energy is needed to keep the low temperature environment over a long period of time. In addition, the better production efficiency leads to lower labor costs per product. There are fewer man-hours required to control the freezing for large volumes of products. Also, better quality of food preservation minimizes waste owing to spoilage which further optimizes production costs. Tunnel style freezers are an appealing investment for food manufacturers as they seek to streamline their processes and enhance their profitability.
Meeting Consumer Needs for Freshness
The modern civilization has conditioned consumer to be overly sensitive to the freshness of food. Tunnel freezers are instrumental in meeting these expectations. The 3-30 minute tunnel freezers offer rapid ‘freshness-locking’ which guarantees frozen foods maintain their original taste, texture, and nutritional value. Purchasers no longer have to worry about reduced quality in prepackaged foods. From frozen fruit bags meant for smoothies to seafood and frozen meals intended for quick dinners, the advanced technology in tunnel freezers promises enhanced consumer experience. This results in greater customer satisfaction and helps food brands establish a positive image and brand loyalty.